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Fiberglass: The Future of High-Performance Awning Pole Design

Written by Tencom Ltd. | 6/26/24 5:10 PM

Awnings are roof-like structures made of fabric or other materials that provide shade and shelter to windows, doors, decks, patios, and other exterior spaces. They serve both functional and aesthetic purposes, blocking sunlight, rain, and other elements while also adding visual interest to a home or building's architecture.  

The framework that supports an awning's covering material is critical to its performance, durability, and safety. Awning poles bear the weight load of the awning and must withstand forces from wind, snow, and other environmental factors.

The design of awning poles impacts the stability, rigidity, and lifespan of the awning structure. Proper engineering is required to ensure awning poles are strong, stiff and resistant to bending, buckling or breaking under expected loads.

The material, shape, size, and installation method of awning poles all influence their load-bearing capabilities. Optimizing these design factors is essential to enable awnings to effectively, reliably, and safely serve their intended shading and weather protection functions over years of use while withstanding gusts, storms, and seasonal changes in weather conditions.

Careful awning pole selection or design is, therefore, an important consideration in the overall functionality and safety of awnings.

This article dives into the engineering and material considerations of awning pole design.

Understanding the Loads and Stresses on Awning Poles

Awning poles must be designed to withstand various types of loads, including:

Wind Load

Wind applies lateral and uplift pressure on awnings, imparting both bending and tensile stresses onto the poles. Wind load depends on the awning's exposure, size, height, and shape.

Snow Load

Accumulated snow has weight that exerts downward force and bending stress onto awning poles. The magnitude of the snow load depends on the geographic climate and awning design.

Dead Load

The weight of the awning cover material, hardware, and poles themselves apply constant downward force under gravity, imparting compressive and bending stresses.

These loads impose different types of stresses on the poles:

Tensile Stress

Tensile forces pull outward on the poles, generated by wind uplift and tension from the awning cover. Awning poles must have adequate tensile strength to withstand these forces without breaking.

Compressive Stress

Compressive forces push inward, exerted by the dead load and by wind pressure. The poles must be strong enough in compression to avoid buckling failure.

Bending Stress

Bending moments applied by wind, snow, and dead loads can bend the poles if they lack adequate stiffness. The poles must be designed to minimize deflection.

The factor of safety accounts for uncertainties in load assumptions and material strengths. A higher factor of safety allows for unexpected high loads or material defects. Typical factors of safety for awning poles range from 1.5 to 3.

Key Design Considerations for Awning Poles

The major design factors and desired attributes to consider for awning poles include:

Strength

Awning poles must be made of sufficiently strong materials and shaped appropriately to resist bending, buckling, and breaking under expected loads. The material selected and the pole's cross-sectional size and shape impact its strength. Common materials used include aluminum, steel, fiberglass, and wood.

Stiffness

The poles must have adequate stiffness to minimize deflection and prevent excessive bending under load that could allow the awning to sag. Stiffness is increased by selecting rigid pole materials and larger pole diameters.

Durability

Since awnings are exposed to weather, the poles must withstand corrosion, UV degradation, rotting, and cyclic fatigue over years of use. Durable, weather-resistant materials should be selected.

Aesthetics

The finish, proportions, and visual style of the poles should align with the overall awning design and building architecture for an integrated look.

Cost-Effectiveness

The pole construction should balance performance, durability, and visual quality with affordability. Unnecessary over-design that drives up costs without significant benefit should be avoided.

Optimizing these considerations allows awning poles to effectively support awnings while maintaining structural integrity and visual appeal over the intended service lifetime at a reasonable cost.

Fiberglass as an Ideal Awning Pole Material

Fiberglass is growing in popularity as an alternative to traditional metals for awning poles due to a number of favorable properties:

Strength & Stiffness

Properly formulated fiberglass composites demonstrate excellent tensile strength comparable to steel, along with good column and beam stiffness for awning pole applications. Weight for weight, fiberglass can support greater loads with less deflection.

Corrosion Resistance

Fiberglass has outstanding corrosion resistance that far exceeds metals, maintaining its strength and appearance over decades of weather exposure without requiring painting or other protective coatings that can degrade over time.

UV/Weathering Resistance

In addition to corrosion resistance, fiberglass shows minimal material degradation or embrittlement when exposed to years of sunlight, heat, cold temperatures, or water. It retains the engineering properties of its resin matrix.

Light Weight

Fiberglass awning poles are lighter than metal alternatives, easing installation and reducing weight-driven design demands on anchors and hardware. The strength-to-weight ratio exceeds aluminum.

Electrical & Thermal Insulation

The epoxy polymer matrix of fiberglass poles provides excellent electrical and thermal insulation for added safety and energy efficiency. Metallic poles can conduct heat/cold or electricity.

With continuing advances in fiberglass production methods and formulations, these composite poles represent an appealing option for permanent awning installations demanding maintenance-free durability. Specifiers should confirm specifications, including the fiber architecture, resin type, and fiber content that influence the end product’s performance.